CORAPAN® AL 150

CORAPAN® AL 150 is our composite sandwich panel for construction. It is used as a substitute for wood or concrete because of the good weight-to-strength ratio and weather resistance. The product sets standards in terms of surface quality.

CORAPAN® AL 150 is a sandwich composite panel of the CORAPAN® product family with our in-house core, CORACEL®. CORAPAN® AL 150 uses aluminum for the outer layers. The core is optimized in its flammability so that the product is perfectly suitable for use in the construction sector.




CORAPAN® AL 150 offers the following advantages compared to alternative solutions:

  • Light and stable:

    Due to the sandwich construction, CORAPAN® AL 150 has a very good weight-to-strength ratio which is far better than the values of concrete or wood. Another outstanding quality is the permanent form stability of the product.

  • Flammability:

    Building material class B1 according to DIN 4102

  • Unmatched surface quality:

    The surface quality of the CORAPAN product family is unmatched in terms of evenness and absence of defects. This quality is a result of our discontinuous production process, in which the core is compacted with the outer layers in the press and cured under temperature.

  • Large and variable formats

    Formats up to 6000 x 2200mm and any thickness between 10 and 100mm are available.

  • Weather resistance:

    The products of the CORAPAN® product family with aluminum topcoat do not weather, which is impressively documented with a track record of several decades. The cell structure of the core is closed.

  • Customer-specific inlays:

    Due to our manufacturing process, inlays can be simply inserted. Inlays serve as reinforcement, fastening points, etc. With inlays, the produced panel becomes a functional product, specifically tailored to the customer’s requirements.

We produce formats, cut-to-size, edge finish and inlays according to your specifications.

Formats

Geometry Dimension Tolerance
Length max. 5980mm < 5000mm: +/- 2.0mm
Width max. 2180mm
5000mm: +/- 4.0mm
Thickness 10 - 100mm < 40mm: +0/-1.0mm | > 40mm: +0/-2.0mm

Please contact us for larger formats.

Physical properties

Typical values ​​for the CORAPAN® AL 150 core material:
Properties Standard Unit Value
Nominal density ISO 845 kg/m3 150 +/- 10%
Compressive strength (vertical) ISO 844 N/mm2 0.5
Shear strength ISO 1922 N/mm2 0.35
Shear modulus ASTM C393 N/mm2 20
Airborne sound insulation index SIA 181 dB approx. 28
Thermal conductivity at room temperature ISO 8301 W/m·K 0.06
Temperature resistance n/a °C approx. -40 bis +80

Certificates

Fire certification Standard Classification
Flammability (construction) CH BKZ | DIN 4102 5.3 | B1
Rail CEN/TS 45545-2 Tabelle 5 R 10 HL 1-3 erfüllt ≥10.9

Emissions interior spaces
CORAPAN® AL 150 fulfils the requirements for use of indoor construction products and complies with the French VOC regulation of emission class A +.

Dimensioning

The following diagram shows the support span as a function of the surface load at a deflection of f = span / 300:

  • Panel arrangement on 2 supports (single-beam support) at room temperature
  • Outer layers front and back with 1mm thick aluminum each

Related Applications

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